face mask material

It’s no secret that people across the globe are worried about the spread of the coronavirus. If you’re looking for a way to help protect yourself and your loved ones, consider investing in some face mask material. We offer a wide variety of high-quality materials perfect for making your own masks. Plus, our prices are unbeatable!

Looking for high-quality facemask material? Look no further than our website! We offer a variety of materials perfect for making your own masks, including pleated fabric, non-woven fabric, and more. Our materials are durable and effective, so you can feel confident that your masks will protect you during times of need. shop today and get started on your very own custom masks!

Face Mask Materials: Why They Matter In The Near Future

Face masks have been the most popular Covid SOP during the pandemic. The different types of face mask material are responsible for keeping the bacterias at bay while at the same time letting your moisture out in the market. 

The upcoming viruses, including the Omicron, have further escalated the growth of facemasks.

While the world was celebrating an end to the devastating COVID-19, another virus slammed its feet onto Earth, The OMICRON. 

The Omicron virus has trapped many European countries and even the United States within a few weeks of its origin.

On 21 December 2021, about 12947 omicron cases in Europe were detected, with 10866 in the United Kingdom. 

The paced-up performance of the Omicron calls for some serious precautions from citizens worldwide.

The use of percussion instruments, including masks, sanitizers, and hand gloves, is again becoming a sign of being allowed in restaurants, hospitals, and public areas.

Face masks, however, are the most popular COVID SOP to tackle the viruses and will be used for the Omicron. 

The face mask material quality enables it to stand out from others. Different types of face mask material make out good quality face masks. 

The N95 and KN95 masks, which have been on the top of the market list, are made up of various components, including best quality fiber, nose wires, and ear loops that further enhance the mask productivity.

Difference Between Non Woven and Woven Face Masks: What Is Better for COVID and Viruses?

Non-woven Fabric

Non-woven face masks are made out of Polypropylene through melt blowing technology ( read below to learn about Meltblown technology). 

They are quite lightweight, water-resistant, and stain-resistant face masks. Surgical masks, N95 and KN95, come in the non-woven face masks list.

The non-woven pp fabric can provide up to 95% of filtration capacity. and is mostly used in hospitals and high-risk areas. 

Though the non-woven polypropylene fabric is one-time use only, it delivers optimum protection from bacterias.

Woven Fabric 

Woven fabric face masks are made out of natural fibers to form a fiber web. These face masks are washable, yet their filtration capacity is less than non-woven face masks.

One of the main benefits of woven fabric over non-woven is that it is reusable; thus, it’s a one-time cost option. 

Furthermore, woven fabrics are multifunctional, and most of them are DIY, so one can easily make their favorite cloth mask at home.

What’s Best for COVID?

The non-woven fabric, including the N95, is approved by CDC and claims up to 95% filtration efficiency. So it’s a better option to deal with the COVID 19.

Different Types of Facemask Materials

1. Pp Non-woven Fabric ( Suitable for Flat Mask and Kn95)

The PP non-fabric material is the main skeleton of the face masks. The exclusive properties of polypropylene non-woven fabric make the face masks more quality enhanced, and durable.

So What Is Non-woven Fabric?

Non-woven fabric is a fabric made out of short and long fibers, which are bonded together with chemical, heat, mechanical or solvent treatment. Non-woven fabric is mostly used in the textile industry.

Polypropylene or PP is a thermoplastic polymer that has various applications. The chain polymerization reaction from the monomer propene results in the formation of PP

Polypropylene is one of the most common plastic materials around the globe. The Polypropylene (PP) market in Europe is expected to reach a value of 17.65 billion U.S. dollars in 2027. 

Europe’s polypropylene market value dropped 6.8 percent to 16.76 billion U.S. dollars. Polypropylene holds a 20% share of the most-used plastic material in Europe.

Polypropylene is used in the making of facemask material fabric. The fabric used for face mask material is usually non-woven. This fabric material is best suitable for flat masks, N95 and KN95.

Properties of Pp Non-woven Fabric Facemask Material.

The low cost of non-woven Polypropylene makes it more versatile than woven fabric. It is very economical to produce. 

Furthermore, the non-woven Polypropylene is lightweight and can be easily used in fabric handbags and medical equipment, including facemasks.

The Polypropylene non-woven fabric is also moisture absorbent, enabling the moisture to get past the fabric. 

So the face mask made out of non-woven fabric passes your moisture easily to the environment. The PP masks are biodegradable and easily recycled, thus making them eco-friendly. Moreover, they are made from non-toxic materials that are antibacterial

The spun-bond non-woven fabric for face mask material is a three-layered surface with an advanced surface. 

The low thermal conductivity of this material makes it low-temperature resistant. In contrast, the high branching ratio of non-woven fabric materials serves in making soft, resistant, and water permeable face masks.

Moreover the polypropylene non-woven material also holds applications in diapers.

Here are some classifications of the pp non-woven spun bound face mask material that we offer.

Product

PP non-woven fabric material

Type

Spun bound

width

57/58”

Weight

15 to 100 gsm

Fabric type

Non-woven microfiber fabric

Material

polypropylene

2. Melt-Blown Non-woven Face Mask Material

Melt-blown non-woven face mask material is one of the most common types of fabric used in producing quality face masks. 

Melt-blown fabric masks are made out of Polypropylene with a fabric diameter of between 1micro to 5 microns,

The melt-blown fabric face mask material has greater filtration capacity, making it ideal for the best mask to combat Covid approved by CDC, i.e., The N95 face mask.

As mentioned, melt-blown facemask materials are non-woven because they are created by skipping the knitting and weaving process.

See! The traditional fabrics, made out of natural fibers like cotton, are first formed in a yarn, and then they are woven together to form a fiber structure called woven fabric.

Contrary to this, non-woven fabrics like synthetic Polypropylene do not pass through the knitting process. 

The materials are combined employing chemical, heat, or other methods. The resulting product is a web-like fabric called non-woven fabric.

How Is Melt-Blown Face Mask Material Produced?

Meltblown non-woven facemask material is formed by a process called melt blowing. Melt Blowing is a traditional fabrication method of nano and microfibers where a polymer melt, for example, the melted Polypropylene, is extruded through small nozzles. High-speed blowing gases surround these nozzles. 

So polymer chips or granules are transformed into random web fiber structures in the melt-blowing process.

Why Melt-Blown Fabric Face Mask Material Is Better Than Cloth Face Mask Material?

Cloth masks being washable give a primary edge over melt-blown face masks but cloth masks being tightly woven offer less airflow, which means it will be hard to breathe while wearing a cloth mask.

Unlike this, melt-blown face masks offer greater filtration possibility and a higher breathability rate. Thus acquiring a place in the key components of flat masks and N95 respirators.

Furthermore, Meltblown non-woven face mask material is lightweight, making them universal and easy to use.

Cloth masks are heavier than a meltdown, and the efficiency of capturing bacteria in cloth masks is considerably lower than melt-blown face masks.

For example, melt-blown non-woven N95 face masks offer up to 95% filtration ability. Making the melt-blowing technology stand out rather than just cutting your fabric to create a DIY mask for yourself.

 

Here are some classifications of melt-blown non-fabric materials that we offer

 

ProductMeltblown fabric
Colourwhite
CertificateGRS and SGS certificate
Weight10 to 100 grams
Fabric typeNon-woven

Material

 

Non woven meltblown polypropylene

3. Hot Air Cotton Non-woven Face Mask Material

While face mask materials like melt-blown non-woven fabric make quality face masks, the raw materials for these masks are limited. 

An alternative was needed, and hot air cotton fabrics gained popularity as a good substitute. It’s not quite famous like its competitors but still has good potential to make itself in the best face masks materials list.

Hot air cotton is the latest type of thermal insulation material. The raw materials are mixed with ES two-component fibers or certain materials with low melting points. We can say that the fixing method of ES hot air cotton is mixing rather than latex.

The ES in hot air cotton refers to the composite fiber, an abbreviation of ethylene propylene

While hot air refers to a process where the hot air on the drying equipment is used to pass through the web and make it bond to the non-woven fabric, this process is done after the fiber is carded.

The ES hot air cotton face mask material is used for folding N95 masks.

Advantages of hot air non-woven material

The hot air non-woven face mask material is very soft and smooth.

The hot air non-woven fabric is waterproof and breathable. The product is made out of Polypropylene which is known to be water-resistant. Furthermore, hot air fabrics are quite breathable. 

Since Polypropylene is anti-bacterial, the hot air non-woven fabric keeps the pest at home.

Drawbacks

These masks are very light and thus are prone to damage. Handling them with gentle hands will boost its longevity.

Here are some classifications of hot air cotton that we offer

Product

ES hot air cotton

Colour

white

Manufacturing technique

Hot blowing air

Weight

15 to 130 gsm

Fabric type

ES fabric PP or PE

Width

Less than 210 cm

4. Earloops

They are the round loops meant to hook the face mask to the ears. Ear Loops are one of the main face mask materials to determine mask credibility.

Loosely hanging earloop or too long or short can result in loose-fitting face masks over your face. The mask will not be in one place and hang over your nose. Allowing an opening from the sides of your face, carrying the germs and bacteria.

SO, in a nutshell, getting the wrong sized ear loops can easily deteriorate the face mask’s primary function.

High ultrasonic machines embed earloops on face masks. Thanks to the milestones of modern technology, now adjustable ear loops are also available, which seems to be quite useful in fitting the best size for the consumers. 

Ensuring quality earloops for your face masks must be the utmost priority of manufacturers.

Here are some classifications of ear loops that we offer

 

Product

Earloop face mask material

Colour

White but can be customized 

Elasticity

Less than 2.8

Materials

Spandex +polyester

Size

3/3.5/4/4.5/5/5.5/6mm

5. Nose Wires

Like earloops, nose bridge wires play an important role in maintaining your mask’s fitness. The nose wires are made up of aluminum to provide maximum flexibility.

 Having a nose wire over your mask will assist your ear loops in maintaining a proper grip on your face and ultimately serving the purpose of the face mask.

Wearing nose wires can also serve as a great addition to the fashion sections. Customers are unique, and they want something unique; selling a piece of nose wire with every mask can generate positive feedback from the end consumers.

Here are some classifications of nose bridge wires that we offer

Product

Nose bridge wires

Thickness

0.4mm/0.5mm/0.6mm/0.8mm/0.9mm

Weight

0.5g -1.5g

Materials

aluminium

Length

80mm/85mm/88mm/90mm

Width

5mm

Benefits of Choosing High-Quality Face Mask Materials

Facemask materials are responsible for providing you with top safety from viruses. Choosing wisely between facemask materials can benefit you in numerous ways. The non-woven pp face mask material offers great filtration capacity, while the ear loops and nose wires assist you in maintaining the proper shape of the face masks. Relying on counterfeit products can risk the health of the end consumer, and it can negatively impact the statistical growth of face mask manufacturers. Producing genuine and top-quality face masks is worth the investment, as every company’s GOAL is client satisfaction. The better the ingredients, the better will be the recipe!

In Conclusion

Face mask materials are the backbone of the finished product. Considering profit over quality is a business strategy, but it will put down the company’s credibility and risk the life of the end customer. 

So it’s better to prioritize client satisfaction as it brings out long term benefits;

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